| Filling Volume: | 20ml-1000ml customzied |
|---|---|
| Filling Precision: | ±1.0% |
| Capacity: | 30-50 pieces per min |
| Power: | 5-20KW customized |
| Pressure: | 0.6～0.8Mpa |
| Air consumption pressure: | 0.8～1.2m³/min |
| Suitable material: | Liquid, suace, water, juice etc. |
| Voltage: | 220V/380 50HZ or customized |
| Size: | 2100*2100*1920mm |
| Weight: | 1000-1800kgs |
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Ideal for both viscous products like jam and honey as well as thin liquids like juice and beverages, this machine ensures consistent product quality, minimizes waste, and maximizes production uptime.
The machine operates on a rotary indexing mechanism that rotates continuously, moving cups through a sequence of stations. Each station performs a dedicated task in a synchronized manner:
| Station | Function |
| Cup Infeed | Empty cups are automatically separated from a stack using a spiral separation mechanism and vacuum suction cups, then precisely placed into molds on the rotary table. |
| Cup Detection | Photoelectric or fiber optic sensors detect empty molds to prevent mis‑filling, reducing waste and machine cleaning. |
| Filling | A piston-type volumetric filling system dispenses precise amounts of jam, juice, or liquid. The cup lifting mechanism ensures no splashing or leakage. CIP (Clean‑in‑Place) function is available for easy cleaning. |
| Sealing | Roll film or aluminum foil is automatically placed on each cup. A heat sealing station with PID temperature control provides airtight, leak‑proof seals. Some models feature double sealing for extra strength. |
| Lid Capping (Optional) | Pre‑cut lids are picked and capped onto the cups using a rotary capping mechanism with accurate torque control. |
| Coding | An integrated date printer applies production date, batch number, and other traceability information. |
| Discharge | Finished cups are smoothly transferred to an exit conveyor for downstream processing. |
This multi‑station layout enables the machine to handle all steps simultaneously, resulting in a throughput of up from 1000-3200 cups per hour depending on the number of lanes and machine configuration.
Rotary Multi‑Station Design – Filling, sealing, and capping operations occur concurrently across multiple stations, dramatically boosting throughput compared to linear machines.
Dual Filling Options – Piston filler for viscous products (jam, sauces, honey) and flow meter for thin liquids (juice, beverages). Filling accuracy: ≤ ±1%.
Double Sealing System – Two heat‑sealing heads provide extra sealing strength, ensuring leak‑proof packaging for liquid products.
Cup Lifting During Filling – Prevents splashing and foaming, which is especially important for juice and low‑viscosity liquids.
304 Stainless Steel Construction – All product contact parts are food‑grade stainless steel (304 or 316L), fully compliant with food safety standards.
PLC + Touchscreen Control – Siemens or Mitsubishi PLC with HMI touchscreen provides intuitive operation, real‑time monitoring, fault diagnostics, and data traceability.
CIP Cleaning System (Optional) – In‑place cleaning allows automatic flushing of all product contact surfaces without disassembly, ideal for frequent product changeovers
The Jam Juice Liquid Rotary Cup Filling Sealing and Capping Machine offers an excellent balance of speed, precision, and versatility. Whether you are packaging strawberry jam in 200g cups or fruit juice in 500ml cups, this rotary system provides the reliability and hygiene required for modern food production lines.
Unlike linear machines that stop and start at each station, rotary machines use a continuous indexing motion. The rotary table rotates smoothly, and cups are processed at multiple stations simultaneously. This design delivers:
Smoother operation – Less vibration and shock, protecting cups and contents
More compact footprint – Fits more production capacity into less floor space
With a high‑performance servo motor and planetary gear reducer, the rotary table stops and starts precisely, preventing material splashing while maintaining positioning accuracy.
The Jam Juice Liquid Rotary Cup Filling Sealing and Capping Machine offers an excellent balance of speed, precision, and versatility. Whether you are packaging strawberry jam in 200g cups or fruit juice in 500ml cups, this rotary system provides the reliability and hygiene required for modern food production lines.
